TM-9-2330-326-14-P

• TECHNICAL MANUAL
• ACKNOWLEDGEMENT FOR USE OF COMMERCIAL MANUALS IN THE M871A3 COTS TM MANUAL
• WARNING
• WARNING (Cont)
• WARNING (Cont)
• WARNING (Cont)
• WARNING (Cont)
• RECOMMENDED WORK PRACTICES
• Procedures for Servicing Brakes
• NON-ASBESTOS FIBER EXPOSURE
• Procedures for Servicing Brakes
• LIST OF EFFECTIVE PAGES
• OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• HOW TO USE THIS MANUAL
• MANUAL CONTENT
• Chapter 1. INTRODUCTION
• OPERATING UNDER UNUSUAL CONDITIONS
• GENERAL INSTRUCTIONS FOR CORROSION PROTECTION OF THE M871A3 SEMITRAILER
• EQUIPMENT DATA
• EQUIPMENT DATA (Cont)
• EQUIPMENT DATA (Cont)
• EQUIPMENT DATA (Cont)
• EQUIPMENT DATA (Cont)
• EQUIPMENT CAPABILITIES AND FEATURES
• M871A3 TRANSPORTABILITY OF VEHICLES
• Chapter 2. OPERATOR INSTRUCTIONS
• FLOAT PADS (GROUND BOARD ASSEMBLIES)
• SERVICE LIGHTS
• KINGPIN
• SIDE BOARDS AND STAKES
• SIDE BOARDS AND STAKES (Cont)
• SIDE BOARD ASSEMBLY.
• GENERAL PROCEDURES (Suggested):
• Removal.
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Cont)
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Cont)
• Chapter 3. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• SPECIFIC PMCS PROCEDURES
• Table 3-1. Operator/Crew PMCS.
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Table 3-1. Operator/Crew PMCS. (Cont)
• Chapter 4. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• SPECIFIC PMCS PROCEDURES
• Table 4-1. Unit PMCS.
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Table 4-1. Unit PMCS. (Cont)
• Chapter 5. UNIT TROUBLESHOOTING
• Chapter 6. UNIT MAINTENANCE
• Work Safety.
• Inspection Instruction.
• Repair Instructions.
• Corrosion Protection.
• ELECTRICAL SCHEMATIC FOR M871A3
• BLACKOUT LIGHTS REPLACEMENT.
• Installation.
• CLEARANCE LIGHTS REPLACEMENT.
• Installation.
• LED TAILLIGHTS REPLACEMENT.
• Installation.
• RECEPTACLE CONVERTER BOX.
• Installation.
• TRAILER WIRING HARNESSES REPLACEMENT.
• Removal
• Installation.
• SERVICE BRAKES--S-CAMSHAFT REPLACEMENT.
• Installation.
• Follow -On Tasks.
• SERVICE BRAKES--SHOES AND LINING REPLACEMENT.
• Removal
• Installation.
• Dust Shield Removal and Installation.
• Dust Shield Removal and Installation. (Cont)
• Dust Shield Removal and Installation. (Cont)
• HUBS AND DRUMS REPLACEMENT.
• General Procedure:
• Follow -On Tasks.
• AUTOMATIC SLACK ADJUSTERS REPLACEMENT.
• Follow -On Tasks.
• ECU VALVE REPLACEMENT.
• Installation.
• ABS BRAKE POWER CONNECTIONS REPLACEMENT.
• Installation.
• Follow -On Tasks.
• AIR LINES AND FITTINGS REPLACEMENT.
• Removal
• Installation
• AIR BRAKE CHAMBERS REPLACEMENT.
• Removal.
• AIR RESERVOIRS REPLACEMENT.
• Installation.
• AIR BRAKE CHAMBER CONTROL VALVE REPLACEMENT.
• Installation.
• SERVICE AND EMERGENCY SWIVEL COUPLINGS (GLADHANDS) REPLACEMENT.
• Follow -On Tasks.
• WHEEL ASSEMBLIES REPLACEMENT.
• Removal.
• Installation.
• DOCK BUMPERS AND SUSPENSION STOPS REPLACEMENT.
• Follow -On Tasks.
• RETRACTABLE TWIST LOCKS REPLACEMENT.
• Follow -On Tasks.
• TIEDOWN RINGS REPLACEMENT.
• Follow -On Tasks.
• SPARE TIRE CARRIER REPLACEMENT.
• Installation.
• LANDING GEAR REPLACEMENT.
• Installation.
• Follow -On Tasks.
• GROUND BOARDS REPLACEMENT.
• Installation.
• BULKHEAD AND STOWAGE RACK ASSEMBLY REPLACEMENT.
• Installation.
• Follow -On Tasks
• CORNER AND SIDE STAKES REPLACEMENT.
• Follow -On Tasks.
• MUD FLAPS REPLACEMENT.
• Installation.
• FLOOR DECK BOARDS REPLACEMENT.
• Installation.
• Follow -On Tasks.
• STOWAGE BOX REPLACEMENT.
• Follow -On Tasks.
• MANIFEST BOX REPLACEMENT.
• Follow -On Tasks.
• REFLECTORS REPLACEMENT.
• Installation.
• DATA PLATES REPLACEMENT.
• Installation.
• ABS WARNING LIGHT REPLACEMENT.
• Follow -On Tasks.
• HUBODOMETER REPLACEMENT.
• Installation.
• CONSPICUITY TAPE REPLACEMENT.
• Installation
• Chapter 7. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
• Work Safety.
• Cleaning Instructions
• Repair Instructions.
• Corrosion Protection.
• Corrosion Protection. (cont)
• STOWAGE BOX SIDE PANEL (2) REPLACEMENT
• Follow -On Tasks.
• SUSPENSION REPLACEMENT.
• Removal
• Installation.
• D-RINGS REPLACEMENT.
• Follow -On Tasks.
• REAR BUMPER ASSEMBLY REPLACEMENT.
• Follow -On Tasks.
• KINGPIN REPLACEMENT.
• Removal.
• Site Preparation:
• Final
• TIRE REPAIR.
• Appendix A: REFERENCES
• Appendix A: REFERENCES (Cont)
• Appendix A: REFERENCES (Cont)
• Appendix B: MAINTENANCE ALLOCATION CHART (MAC) 2-LM
• INTRODUCTION
• Explanation of Columns in the MAC
• Explanation of Columns in the Tools and Test Equipment
• Explanation of Columns in the Remarks
• MAC FOR M871A3 SEMITRAILER
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• MAC FOR M871A3 SEMITRAILER (Cont)
• TOOLS AND TEST EQUIPMENT
• REMARKS
• Appendix C: LUBRICATION INSTRUCTIONS
• LUBRICATION CHART AND DIAGRAM
• Table C-1. Lubrication Chart.
• Table C-1. Lubrication Chart. (Cont)
• Figure C-1. Lubrication Diagram (Sheet 1 of 4).
• Figure C-1. Lubrication Diagram (Sheet 2 of 4).
• Figure C-1. Lubrication Diagram (Sheet 3 of 4).
• Figure C-1. Lubrication Diagram (Sheet 4 of 4).
• LUBRICANTS
• SUSPENSION:
• Appendix D: BASIC ISSUE ITEMS (BII) LIST
• Table D-1. BII.
• Table D-1. BII. (Cont)
• Appendix E: ADDITIONAL AUTHORIZATION LIST (AAL)
• Table E-1. AAL.
• Table E-1. AAL. (Cont)
• Table E-1. AAL. (Cont)
• Appendix F: EXPENDABLE AND DURABLE ITEMS LIST
• Table F-1. Expendable and Durable Items List.
• Table F-1. Expendable and Durable Items List. (Cont)
• Table F-1. Expendable and Durable Items List. (Cont)
• Table F-1. Expendable and Durable Items List. (Cont)
• Table F-1. Expendable and Durable Items List. (Cont)
• Table F-1. Expendable and Durable Items List. (Cont)
• Table F-1. Expendable and Durable Items List. (Cont)
• Appendix G: RECEPTACLE CONVERTER BOX MAINTENANCE
• RECEPTACLE CONVERTER BOX MAINTENANCE
• RECEPTACLE CONVERTER BOX MAINTENANCE (Cont.)
• Figure 1 Module Electrical Diagram
• Figure 2. Package Dimensions
• RECEPTACLE CONVERTER BOX MAINTENANCE (Cont.)
• Table 1: On10-1037-00 Face Plate Assembly Bill of Material
• RECEPTACLE CONVERTER BOX MAINTENANCE (Cont.)
• Troubleshooting
• Appendix H: SUPPLEMENTAL INFORMATION
• 10/20 INSPECTION CHECKLIST
• Front, Top, and Sides of Semiltrailer:
• Front, Top, and Sides of Semiltrailer: (Cont)
• Lighting, Warning and Safety:
• Sus pension and Hardware, Correct Torques:
• 10/20 INSPECTION SUMMARY SHEET
• MAINTENANCE EXPENDITURE LIMITS (MEL)
• WOOD DECKING
• Fontaine Trailers 1-3/8 x 96 x 41' -0" MIL #M871A3
• Removal
• Care of Wood Decking on Trailers
• WHAT'S A "BOARD FOOT"?
• TORQUE TABLE
• Installation and Torquing
• Table H-1. Torque Limits for Dry Fasteners.
• FASTENER SIZE AND THREAD PATTERN
• FASTENER GRADE
• METRIC FASTENERS
• CONVERTING FRACTIONS (INCHES) TO DECIMALS (INCHES) AND METRIC EQUIVALENTS
• CONVERSION FACTORS
• METRIC PREFIXES
• KINGPIN MAINTENANCE AND REPLACEMENT RECOMMENDATIONS
• KINGPIN MAINTENANCE AND REPLACEMENT RECOMMENDATIONS (Cont)
• FIFTH WHEEL AND UPPER COUPLER CONNECTIONS
• FIFTH WHEEL AND UPPER COUPLER CONNECTIONS (Cont.)
• COUPLING INSTRUCTIONS
• COUPLING INSTRUCTIONS (Cont)
• COUPLING INSTRUCTIONS (Cont)
• COUPLING INSTRUCTIONS (Cont)
• TECHNICAL INFORMATION FOR LED AND FILAMENT BULB LIGHTING LED
• 10 TIRE TIPS
• LANDING GEAR OPERATING, MAINTENANCE, AND REPAIR PROCEDURES
• LANDING GEAR OPERATING, MAINTENANCE, AND REPAIR PROCEDURES (Cont)
• Troubleshooting --General:
• Alignment
• HOW TO IDENTIFY ANCHORLOK SPRING BRAKES
• SEALED BRAKE INSTALLATION AND SERVICE
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• SEALED BRAKE INSTALLATION AND SERVICE (Cont)
• Disarming Introduction
• Supplementary Information
• Spring Brake Disarming Chamber
• AXLES
• Model Numbers
• HUB PILOTED DISC WHEELS
• OSHA STANDARD MULTI-SINGLE PIECE WHEEL
• Section XV: OSHA STANDARD 29 CFR PART 1910.177 (SERVICING MULTI-PIECE AND SINGLE PIECE RIM WHEELS) (EXCERPT)
• Section XV: OSHA STANDARD 29 CFR PART 1910.177 (SERVICING MULTI-PIECE AND SINGLE PIECE RIM WHEELS) (EXCERPT) (Cont)
• TROUBLESHOOTING HUBS
• Hubs Using Piloted Disc Wheels
• TROUBLESHOOTING WHEEL PROBLEMS
• TROUBLESHOOTING WHEEL PROBLEMS (Cont)
• TROUBLESHOOTING WHEEL PROBLEMS (Cont)
• TROUBLESHOOTING WHEEL PROBLEMS (Cont)
• TROUBLESHOOTING WHEEL PROBLEMS (Cont)
• TROUBLESHOOTING WHEEL PROBLEMS (Cont)
• BRAKE DRUM RE-BORE LIMITS AND/OR MAXIMUM WEAR DIAMETER
• BRAKE DRUM DATA SHEET
• BRAKE DRUM SERVICE INFORMATION
• Replacement Procedures
• Troubleshooting Information
• TROUBLESHOOTING BRAKE DRUMS (Cont.)
• TROUBLESHOOTING BRAKE DRUMS (Cont.)
• TROUBLESHOOTING BRAKE DRUMS (Cont.)
• TROUBLESHOOTING BRAKE DRUMS (Cont.)
• TROUBLESHOOTING BRAKE DRUMS (Cont.)
• TROUBLESHOOTING SPRING PARKING BRAKE
• Dragging Brakes
• Spring Brakes Will Not Release (Normal Operation)
• CR SCOTSEAL
• Remove Outer Bearing:
• CR SCOTSEAL (Cont.)
• How To Remove a Scotseal:
• BEARINGS
• Standard Terms When Discussing Bearings
• Misalignment
• Contamination
• Improper Lubrication
• Impact Loads
• Other Damage
• BEARINGS (Cont.)
• BEARINGS (Cont.)
• BEARINGS (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC
• Services Notes
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• Maintenance Manual Information
• Section I. Introduction
• Section 2. System Components
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• Numerical Parts LIst
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• Section 4. System Configuration
• Power Cable Wiring Diagrams
• Diagnostics
• Section 5. Diagnostics
• Sensor Test
• Meritor WABCO ABS Fault Report
• Blink Code Diagnostics
• Table C: Blink Codes
• MPSI Pro-Link 9000 Diagnostic Tool
• Section 6. Component Replacement
• Section 6. Component Replacement (Cont)
• Section 6. Component Replacement (Cont)
• Section 6. Component Replacement (Cont)
• Section 6. Component Replacement (Cont)
• Section 6. Component Replacement (Cont)
• Section 7. Sensor Adjustment & Component Testing
• Section 7. Sensor Adjustment & Component Testing (Cont)
• Section 7. Sensor Adjustment & Component Testing (Cont)
• Section 7. Sensor Adjustment & Component Testing (Cont)
• Section 7. Sensor Adjustment & Component Testing (Cont)
• Section 7. Sensor Adjustment & Component Testing (Cont)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• ENHANCED EASY-STOP TRAILER ABS WITH PLC (Cont.)
• Section 7. Sensor Adjustment & Component Testing (Cont)
• Appendix I
• Table E: Dash-Mounted Trailer ABS Indicator Lamp Operation
• SERVICE BRAKES S-CAMSHAFTS AND SHOES
• PRO-TORQ SPINDLE NUT
• Applications and Specifications
• Interchange Guide
• Interchange Guide (Cont)
• Spindle Nut Warranty
• REMOVAL
• INSTALLATION
• HUBODOMETER
• General:
• Care of the Hubdometer
• AUTOMATIC SLACK ADJUSTERS
• INSTALLATION AND ADJUSTMENT OF AUTOMATIC SLACK ADJUSTERS (ASAs)
• HOW TO MEASURE PUSH ROD STROKE
• BRAKE TROUBLESHOOTING
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION
• Options
• How to Order Your 900 Series Point Suspension System
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION (Cont.)
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION (Cont.)
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION (Cont.)
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION (Cont.)
• SUSPENSION CONFIGURATIONS AND PARTS IDENTIFICATION (Cont.)
• Installation
• Preparing trailer Frame For Mounting Tandem Assembly
• Installation Using Hutchens Mounting Brackets
• Bump-Outs
• Numerical Listing of Parts
• RPSTL INTRODUCTION
• EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS AND SPECIAL TOOLS LIST WORK PACKAGES
• Maintenance Code.
• DESCRIPTION AND USEABLE ON CODE (UOC) (Column (6)).
• EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
• Figure 1. Blackout light
• Repair Parts List
• Figure 2. Clearance Lights
• Repair Parts List
• Figure 3. LED Taillight
• Repair Parts List
• Figure 4. Converter Box
• Repair Parts List
• Repair Parts List
• Figure 5. Wiring Harnesses
• Repair Parts List
• Figure 6. Axle Assembly
• Repair Parts List
• Figure 7. Brake Camshaft
• Repair Parts List
• Figure 8. Service Brake
• Repair Parts List
• Figure 9. Slack Adjuster
• Repair Parts List
• Figure 10. ECU/Valve Assembly
• Repair Parts List
• Figure 11. ABS Brake Power Connectors
• Repair Parts List
• Figure 12. Air Lines and Fittings
• Repair Parts List
• Figure 13. Air Brake Chamber
• Repair Parts List
• Figure 14. Air Reservoirs
• Repair Parts List
• Figure 15. Air Brake Chamber Control Valve
• Repair Parts List
• Figure 16. Gladhands
• Repair Parts List
• Figure 17. Hub and Drum
• Repair Parts List
• Figure 18. Wheel Assembly
• Repair Parts List
• Figure 19. Tire
• Repair Parts List
• Figure 20. Retractable Twist Lock
• Repair Parts List
• Figure 21. Tiedown Rings
• Repair Parts List
• Figure 22. Kingpin
• Repair Parts List
• Figure 23. Spare Tire Carrier
• Repair Parts List
• Figure 24. Landing Gear
• Repair Parts List
• Figure 25. Ground Board Assembly and Chock Blocks
• Repair Parts List
• Figure 26. Suspension
• Repair Parts List
• Figure 27. Suspension Stops
• Repair Parts List
• Figure 28. Bulkhead and Stowage Rack Assembly
• Repair Parts List
• Figure 29. Front, Side and Rear Stakes
• Repair Parts List
• Figure 30. Side Board
• Repair Parts List
• Figure 31. Mud Flaps
• Repair Parts List
• Figure 32. Floor Deck Boards
• Repair Parts List
• Figure 33. Stowage Box
• Repair Parts List
• Figure 34. Manifest Box
• Repair Parts List
• Figure 35. Rubber Dock Bumpers
• Repair Parts List
• Figure 36. Run Under Protection
• Repair Parts List
• Figure. 37. Reflectors
• Repair Parts List
• Figure 38. Conspicuity Tape
• Repair Parts List
• Figure 39. Data Plates
• Repair Parts List
• Repair Parts List
• Repair Parts List
• Figure 41. ABS Warning Light
• Repair Parts List
• Figure 42. Hubodometer
• Repair Parts List
• CAGE CODE/VENDOR LIST
• CAGE CODE/VENDOR LIST (Cont)
• CAGE CODE/VENDOR LIST (Cont)
• The Metric System and Equivalents
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• TM-9-2330-326-14-P
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• By Order of the Secretary of the Army:
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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