TM-9-2330-380-14-P

• TECHNICAL MANUAL
• WARNING
• WARNING (Cont)
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• HOW TO USE THIS MANUAL
• WARNINGS, CAUTIONS AND NOTES
• Chapter 1. INTRODUCTION
• XM1063 Semitrailer, Right Front View
• M129A4 Semitrailer, Right Front View
• Maintenance Forms, Records and Reports
• Section II. EQUIPMENT DESCRIPTION AND DATA
• Equipment Characteristics, Capabilities and Features
• Location and Description of Major Components
• Front Door (1) (XM1063 only)
• Amber Reflector (1)
• Dolly Assembly
• Dual wheels and tires
• Brake System
• Relay valve
• Slack adjusters
• Leveling Jacks
• Dolly Electrical System
• Tool Box Assembly (M129A4 only)
• Identification Plate
• Identification Markings
• Equipment Data
• Equipment Data (Cont)
• Air Brake System
• Brake System
• Chapter 2. OPERATING INSTRUCTIONS
• General PMCS Procedures
• Leakage Definitions
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Table 2-1 Operator/Crew Preventive Maintenance Checks and Services (Cont)
• Section III. OPERATION UNDER USUAL CONDITIONS
• Coupling Semitrailer To Towing Vehicle
• Coupling Semitrailer To Towing Vehicle (cont'd)
• Coupling Semitrailer To Towing Vehicle (cont'd)
• Towing Instructions
• Uncoupling Semitrailer From Towing Vehicle
• Preparing Semitrailer For Operation
• Operating Landing Gear And Leveling Jack
• Air Reservoir Drain Cock
• Gladhand (Air Half-Coupling)
• Operating Spare Wheel Carrier (XM1063 Only)
• Operating Fire Extinguisher (M129A4 Only)
• Section IV. OPERATION UNDER UNUSUAL CONDITIONS
• Operation In Extreme Heat and High Humidity
• Operation In Mud and Snow
• Fording
• Operation With Air Brake Failure (Caging Brakes)
• Chapter 3. OPERATOR MAINTENANCE INSTRUCTIONS
• Explanation Of Columns
• Table 3-1. Operator/Crew Troubleshooting
• ONE OR MORE LAMPS WILL NOT LIGHT
• DIRECTIONAL SIGNALS INOPERATIVE
• NO BRAKES OR WEAK BRAKES
• GRABBING BRAKES
• NOISY WHEELS
• Section II. OPERATOR/CREW MAINTENANCE PROCEDURES
• Wheel and Tire
• Chapter 4. UNIT MAINTENANCE INSTRUCTIONS
• Section II. SERVICE UPON RECEIPT
• Section III. UNIT PREVENTIVE MAINTENANCE CHECKS and SERVICES (PMCS)
• Specific PMCS Procedures
• Table 4-1 Unit Preventive Maintenance Checks and Services
• Table 4-1 Unit Preventive Maintenance Checks and Services (cont)
• Section IV. UNIT TROUBLESHOOTING PROCEDURES
• Troubleshooting Malfunction Index
• Table 4-2. Unit Troubleshooting
• ALL LIGHTS FAIL TO LIGHT
• ONE OR MORE LAMPS WILL NOT LIGHT
• DIM OR FLICKERING LIGHTS.
• DIRECTIONAL SIGNALS INOPERATIVE
• ONE OR MORE FLUORESCENT LAMPS FAIL TO LIGHT (M129A4 ONLY)
• BRAKES WILL NOT RELEASE
• NO BRAKES OR WEAK BRAKES
• SLOW BRAKE APPLICATION OR SLOW RELEASE
• GRABBING BRAKES
• BRAKE DRUM RUNNING HOT
• WHEELS AND HUBS
• WOBBLY WHEELS
• LANDING GEAR AND LEVELING JACK
• DOOR HINGES DO NOT OPERATE PROPERLY
• Section V. GENERAL MAINTENANCE INSTRUCTIONS
• Work Safety
• Inspection Instructions
• Repair Instructions
• Tagging Hoses and Tubes
• General
• Resistor Assembly (XM1063 Only)
• Resistor Box (XM1063 Only)
• Voltage Converter Box (M129A4 Except LED Lighting System)
• Repair
• Voltage Converter Box (Including M129A4 with LED Lighting System)
• Removal
• Repair
• Installation
• 110-Volt Circuit Breaker Box (M129A4 Only)
• Cleaning and Inspection
• Intervehicular Cable Receptacle, 24-Volt
• Cleaning
• Intervehicular Cable Receptacle, 12-Volt
• Cleaning
• Wiring Harnesses
• Power Inlet (M129A4 Only)
• Toggle Switch and Backwall Receptacle Replacement (M129A4 Only)
• Fan Replacement (M129A4 Only)
• Capacitor Box Components (M129A4 Only)
• Installation
• Marker Clearance Light (Excluding M129A4 With LED Lighting System)
• Cleaning and Inspection
• Marker Clearance Light (Including M129A4 With LED Lighting System)
• Blackout Stop and Taillight
• Stop and Turn Light (Excluding M129A4 With LED Lighting System)
• Stop And Turn Lamp (Including M129A4 With LED Lighting System)
• Interior Lights (M129A4 Only)
• Interior Electrical Receptacle (M129A4 Registration Numbers NX0RKB And Subsequent)
• Wiring Diagram, Body Lighting (XM1063)
• Wiring Diagram, Resistor Box (XM1063)
• Wiring Diagram, Dolly Lighting
• Wiring Diagram, Interior Lighting (M129A4)
• Wiring Diagram, Interior Lighting with Electrical Receptacles (Including M129A4 Registration Numbers NX0RKB and Subsequent)
• Wiring Diagram, Body (Excluding M129A4 With LED Lighting System)
• Wiring Diagram, Body (Including M129A4 With LED Lighting System)
• Wiring Diagram, Voltage Converter Box (Excluding M129A4 With LED Lighting System)
• Wiring Diagram, Voltage Converter Box (Including M129A4 With LED Lighting System)
• Section VII. BRAKE SYSTEM MAINTENANCE
• Front Relay Valve
• Removal
• Rear Relay Valve
• Cleaning and inspection
• Ratio Relay Valve
• Cleaning
• Brake Air Chamber
• Removal
• Inspection
• Air Reservoir
• Removal
• Inspection
• Drain cock removal
• Gladhand (Air Half -Coupling)
• Inspection and replacement
• Hose, Tubing and Fittings
• Removal
• Splicing Nonmetallic Tubing
• Section VIII. Axle/Brake Assembly Maintenance Procedures
• Slack Adjuster (XM1063 Only)
• Slack Adjuster (M129A4 Only)
• Cleaning
• Adjustment
• Hub and Drum Assembly (XM1063 Only)
• Cleaning and inspection
• Installation and adjustment of wheel bearings
• Hub and Drum Assembly (M129A4 Only)
• Cleaning and Inspection
• Installation and adjustment of wheel bearings
• Installation and adjustment of wheel bearings (Cont)
• Installation and adjustment of wheel bearings (Cont)
• Brake Camshaft
• Cleaning and inspection
• Follow-on maintenance:
• Brake Shoes
• Section IX. Platform, Spare Wheel Carrier, Landing Gear and Leveling Jack
• Rear Platform (M129A4 Only)
• Repair and inspection
• Installation
• Spare Wheel Carrier (XM1063 Only)
• Wire rope replacement
• Installation
• Landing Gear and Leveling Jack
• Inspection and Replacement
• Landing Gear and Leveling Jack Braces (M129A4 Only)
• Installation
• Landing Gear Mounting Bracket (M129A4 Only)
• Lifting Arm
• Cleaning
• Section X. Doors, Body and Parts Maintenance Procedures
• Door Stop and Chain, Front Door (XM1063 Only)
• Door Holder, Rear Door
• Doors
• Door Hinge
• Inspection and repair
• Exterior Handle, Rear Door
• Interior Handle
• Lower Lock Assembly
• Slide Bolt Assemblies
• Upper Lock Assembly
• Door Seals
• Splash Guard
• Air Vent (M129A4 Only)
• Reflector
• Identification Plate
• Fire Extinguisher Bracket (M129A4 Only)
• Technical Manual Box (M129A4 Only)
• Maintenance Under Unusual Conditions
• Section XI. PREPARATION FOR STORAGE OR SHIPMENT
• Maintenance Services, Inspection and Lubrication
• Care Of Equipment In Administrative Storage
• Preparation For Air Shipment of Semitrailer (XM1063 Only)
• Loading Procedure (XM1063 Only)
• Loading procedures
• Loading procedures (cont)
• Loading procedures (cont)
• Loading procedures (cont)
• Loading procedures (cont)
• Unloading Procedure (XM1063 Only)
• Unloading Procedure (XM1063 Only) (Cont)
• Unloading Procedure (XM1063 Only) (Cont)
• Unloading Procedure (XM1063 Only) (Cont)
• Chapter 5. INTERMEDIATE DIRECT SUPPORT AND INTERMEDIATE GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
• Section II. AXLE ASSEMBLY MAINTENANCE PROCEDURES
• Axle Assembly Maintenance
• New axle assembly
• Installation
• Section III. SUSPENSION SYSTEM MAINTENANCE PROCEDURES
• Cleaning and inspection
• Sleeve Bushing
• Installation
• Trunnion Tube
• Installation
• Rubber Pad
• Brake Drum
• Relining Brake Shoes
• Kingpin
• Landing Leg Repair
• Landing Gear Channel and Bracket Repair (M129A4 Only)
• Landing Gear Brace Repair (M129A4 Only)
• Cleaning and inspection
• Leveling Jack Repair
• Section V. TIRE MAINTENANCE
• Small Patch Repair
• Exterior Vent Replacement
• Appendix A: REFERENCES
• Technical Manuals
• Appendix B: MAINTENANCE ALLOCATION CHART
• Explanation of Columns in the MAC, Section II
• Explanation Of Columns In Tool And Test Equipment Requirements, Section III
• SECTION II. MAINTENANCE ALLOCATION CHART
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION II. MAINTENANCE ALLOCATION CHART (Cont)
• SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
• Appendix C: COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
• Components of End Item
• SECTION II. COMPONENTS OF END ITEM
• Basic Issue Items
• SECTION III. BASIC ISSUE ITEMS
• Appendix D: ADDITIONAL AUTHORIZATION LIST
• Appendix E: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont)
• SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont)
• Appendix F: REPAIR PARTS AND SPECIAL TOOLS LIST
• Source Code
• Maintenance Code
• Recoverability Code.
• Recoverability Code. (Cont)
• SPECIAL INFORMATION.
• HOW TO LOCATE REPAIR PARTS.
• Figure 1. XM1063 Resistor Box and Cover Assembly
• Repair Parts List
• Figure 2. XM1063 Components of Resistor Box and Cover Assembly
• Repair Parts List
• Repair Parts List
• Figure 3. M129A4 Voltage Converter
• Repair Parts List
• Repair Parts List
• Figure 4. M129A4 12/24 Volt Junction Box (With LED Lighting System)
• Repair Parts List
• Repair Parts List
• Figure 5. M129A4 Interior Electrical Components
• Repair Parts List
• Figure 6. M129A4 Interior Electrical Components
• Repair Parts List
• Repair Parts List
• Figure 7. Fan and Capacitor Box Components (M129A4 Only)
• Repair Parts List
• Figure 8. Lights, Marker, Clearance
• Repair Parts List
• Figure 9. Lights, Blackout, Stop and Tail
• Repair Parts List
• Figure 10. Lights, Turn and Stop
• Repair Parts List
• Figure 11. M129A4 Interior Lighting Fixtures
• Repair Parts List
• Figure 12. Wiring Harness Attaching Parts, Dolly
• Repair Parts List
• Figure 13. Wiring Harness Attaching Parts, Van
• Repair Parts List
• Figure 14. Wiring Harnesses, Dolly
• Repair Parts List
• Figure 15. M129A4 Dolly/Van Wiring Harnesses (with LED Lighting System)
• Repair Parts List
• Figure 16. Van Body Wiring Harnesses
• Repair Parts List
• Figure 17. Van Body Wiring Harnesses
• Repair Parts List
• Figure 18. M129A4 Voltage Converter Wiring Harnesses
• Repair Parts List
• Figure 19. XM1063 Rear Axle Assembly
• Repair Parts List
• Figure 20. M129A4 Rear Axle Assembly
• Repair Parts List
• Figure 21. Brake Assembly
• Repair Parts List
• Figure 22. Slack Adjuster
• Repair Parts List
• Figure 23. Piping, Air Brake, Van Body
• Repair Parts List
• Figure 24. Piping, Air Brake, Dolly
• Repair Parts List
• Repair Parts List
• Figure 25. Ratio Relay Valve
• Repair Parts List
• Figure 26. Relay Valve
• Repair Parts List
• Figure 27. Brake Air Chamber
• Repair Parts List
• Figure 28. Air Reservoirs
• Repair Parts List
• Figure 29. Wheel, Hub, and Drum Assembly (XM1063 Only)
• Repair Parts List
• Repair Parts List
• Figure 30. Wheel, Hub, and Drum Assembly (M129A4 Only)
• Repair Parts List
• Figure 31. Tire and Tube
• Repair Parts List
• Figure 32. M129A4 Rear Platform and Attaching Hardware
• Repair Parts List
• Repair Parts List
• Figure 33. Spare Wheel Carrier (XM1063 Only)
• Repair Parts List
• Repair Parts List
• Figure 34. Landing Gear (XM1063 Only)
• Repair Parts List
• Figure 35. Landing Gear (M129A4 Only)
• Repair Parts List
• Repair Parts List
• Figure 36. Leveling Jacks
• Repair Parts List
• Repair Parts List
• Figure 37. Spring Assembly
• Repair Parts List
• Figure 38. Front Door (XM1063 Only)
• Repair Parts List
• Repair Parts List
• Figure 39. Rear Door
• Repair Parts List
• Repair Parts List
• Figure 40. Rear Door Lock Components
• Repair Parts List
• Repair Parts List
• Figure 41. Ladder Bracket, Splash Guard, and Dolly Attaching Hardware
• Repair Parts List
• Figure 42. Ladder Stowage, Lifting Brace Stowage, Handrail, and Lifting Jack
• Repair Parts List
• Figure 43. Landing Gear Stowage and Lifting Arm Assembly
• Repair Parts List
• Repair Parts List
• Figure 44. M129A4 Vents, TM Container, and Tool Box
• Repair Parts List
• Figure 45. Reflectors
• Repair Parts List
• Figure 46. Data Plates
• Repair Parts List
• Figure 47. M129A4 Fire Extinguisher Bracket
• Repair Parts List
• Repair Parts List
• Figure 48. Special Tools
• Repair Parts List
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• NATIONAL STOCK NUMBER INDEX (Cont)
• PART NUMBER INDEX
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• Appendix G: ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Figure G-1. Wire Assmbly 12360360
• Figure G-2. Wire Assembly 12360361
• Figure G-4. Nonmetallic Hose CPR104420- Lengths and Locations, Van Body
• Figure G-5. Nonmetallic Hose CPR104420- Lengths and Location, Dolly
• Figure G-6. Locational Dimensions of New Spring Seat
• Figure G-8. Sand Plate 12307809
• Figure G-9. Clevis Installation Gage (M129A4 Slack Adjuster)
• Figure G-10. Channel Assembly 12377952
• Figure G-12. Plate 12353952
• Figure G-14. Channel 12377954
• Figure G-16. Brace 12377897
• Figure G-18. Lower Bracket Assembly 12377889
• Figure G-19. Upper Bracket Assembly 12377890
• Figure G-20. Vent Hood KTS-1769
• Figure G-22. Junction Box 12360743-2
• Appendix H: TORQUE LIMITS
• Table H-2. Standard Torque Specifications
• Appendix I: LUBRICATION INSTRUCTIONS
• Table I-1. Lubrication Instructions
• Table I-1. Lubrication Instructions (Cont)
• Table I-1. Lubrication Instructions (Cont)
• Localized Lubrication Points
• Localized Lubrication Points (Cont)
• Painting and Identification Marking
• Appendix J: INSTALLATION OF 110-VOLT INTERIOR POWER RECEPTACLES
• ELECTRICAL JUNCTION BOX LAYOUT
• INSTALLATION OF FLEXIBLE ELECTRICAL CONDUIT
• INSTALLATION OF ELECTRICAL WIRE
• INSTALLATION OF RECEPTACLE CONNECTORS
• INSTALLATION OF RECEPTACLE CONNECTORS (Cont)
• ELECTRICAL INSTALLATION TO CIRCUIT BREAKER BOX
• Appendix K: INTERIOR CABINET INSTALLATION GUIDELINES
• GENERAL CABINET INSTALLATION GUIDELINES
• CABINET LAYOUT
• FASTENING CABINET BASE TO VAN-BODY HARDWOOD FLOOR
• FASTENING UPPER CABINET BASE TO LOWER CABINET TOP
• FASTENING OF ADJACENT CABINETS
• Index
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• Index (Cont)
• The Metric System and Equivalents
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• TM-9-2330-380-14-P
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• Recommended Changes to Equipment Technical Publications
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• By Order of the Secretary of the Army:
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