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TM 9-2330-331-14&P
WIRING HARNESS REPAIR
INITIAL SETUP:
Equipment Conditions
Materials/Parts
Ground Boards Emplaced
Connectors (as required)
Landing Legs Down
Terminals (as required)
Tires Chocked
Semitrailer Disconnected from Prime Mover
Tools/Test Equipment
General Mechanic's Tool Kit (WP 0077 00-9)
Common No. 2 Shop Set (WP 0077 00-9)
WARNING
When repairing an electrical malfunction, ALWAYS disconnect towing
vehicle electrical connector from semitrailer. Failure to do so may
result in serious injury or death due to electric shock.
TERMINAL REPLACEMENT
1. Cut terminal (3) off wire (1). Discard terminal.
2. Strip insulation off wire (1) equal to depth of new terminal (3).
3. Slide insulator (2) on wire (1).
4. Position new terminal (3) on wire (1). Crimp terminal.
5. Slide insulator (2) over crimped end of terminal (3).
3
5
2
1
6
4
7
Figure 1. Terminal Assembly
Figure 2. Male Connector
MALE CONNECTOR REPAIR
1. Slide shell (5) back and remove washer (6) from wire (4). Cut ferrule (7) from cable. Discard ferrule.
Remove shell.
2. Strip insulation off wire (4) equal to depth of new ferrule (7).
3. Slide shell (5) on wire (4).
4. Position new ferrule (7) on wire (4) and crimp.
5. Position washer (6) on wire (4) near crimping. Slide shell (5) over washer and ferrule (7).



 


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