GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
INSPECTION INSTRUCTIONS - CONTINUED
To ensure survivability of personnel, welding repairs on CPK are NOT authorized. If armor plates are dam-
aged, they must be replaced. Failure to follow this warning may cause failure of armor, resulting in injury or
death to personnel.
Replace any damaged armor plate. DO NOT repair by welding.
Bolts and Screws. Replace if threads are damaged, bent, loose, or stretched.
Studs. If studs are damaged, repair or replace as necessary.
Rubber Seals. Replace seal if damaged, cracked, or shows signs of excessive wear.
Whenever paint is applied, care must be taken to prevent covering up installation aid markings (THIS SIDE
UP, up arrows , etc.). These installation aid markings must be protected during paint application by using
masking tape, paper, etc.
Parts must be painted in accordance with TB 43-0209, Color, Marking, and Camouflage Painting of Military Vehicles,
Construction Equipment, and Materials Handling Equipment, and TB 43-0242, CARC Spot Painting.
STANDARD TOOL REQUIREMENTS
The following are general practices regarding the use of tools:
Always use the proper tool kit and tools for the procedure being performed.
Ensure that tools are clean and lubricated to reduce wear and prevent rust.
Keep track of tools. Do not be careless with them.
Return tools to toolbox when finished with repair or maintenance.
Return toolboxes and tools to tool storage when not in use.
Inventory tools before and after each use.
Some maintenance tasks may require special or fabricated tools. The "Initial Setup" of each procedure will specify any
special or fabricated tools needed to perform that procedure. Use special tools only for the maintenance procedures for
which they are designed or called out. If you are unfamiliar with a required tool, see your supervisor.
USE OF THREAD ADHESIVE
Use caution when using adhesives and sealants. Prolonged inhalation of vapors can cause lung irritation.
Contact with skin can cause dermatitis. Wear gloves and safety goggles and use product in a well-ventilated
area away from open flame. If ingested, keep individual calm and seek medical attention. DO NOT induce
vomiting. If contact with skin or eyes is made, flush thoroughly with water. Dispose of cleanup rags IAW
local policy and ordinances. Failure to follow this warning may cause injury to personnel.
Selected bolts and screws require use of adhesive during installation of the armor kit, or when replacing armor kit com-
ponents. Generally, if no locking fastener (i.e., locknut or lockwasher) is used, thread adhesive is required.